Tobacco Packaging
450
million packages per year
We are a long-standing supplier of packaging to the tobacco industry. Even in industrial scale production, we remain efficient, accurate and reliable, and our solutions meet all the stringent quality, labelling and traceability requirements of the tobacco sector.
450
million packages
per year
Packaging types we offer include:
Flip-top cigarette packs – the classic hinged-lid packs that dominate the market due to their familiar shape and convenient use
Round corner boxes – packaging with rounded corners, often chosen for a more luxurious look and tactile feel
Cigarillo and filter boxes – custom-made packaging for cigarillos, filters, or other smaller tobacco products
Multipacks and blocks – multi-unit packaging solutions for transportation and logistics
Every solution is designed not only for technical precision and manufacturing quality but also to strengthen your product’s market position through premium print quality, appealing design, and functional construction.
Why Choose Trustpack Tobacco Packaging?
There is no room for compromise in the tobacco industry - packaging must be accurate, reliable and meet the strictest requirements of the manufacturers.
"Trustpack's production base is tailored to the mass production of tobacco packaging, with automated processes, modern printing and finishing equipment, and strict quality control at every stage.
We understand our customers' needs and their high standards, which is why we set even higher standards for ourselves. To achieve this, we are able to:
- Years of experience to offer tobacco packaging designs that work reliably in automated packaging lines;
- A creative team of designers who create attractive solutions that reinforce brand identity.
- A responsible, sustainable approach - we use only strong cardboard, low-migration inks and other quality and sustainable raw materials;
- Advanced technology and equipment to ensure precise results, fast drying and stability, even in mass production;
With many years of experience in tobacco packaging, we are the partner of choice for customers who can guarantee quality, supply stability and reliability without compromise.
Gallery
Production Volumes
"The Trustpack team consists of more than 100 print, production, prepress and project management professionals. We produce more than 8.5 million packs per month. We are a modern organisation where every employee understands the importance of their job. We are constantly developing, upskilling and creating an environment based on trust - both within the team and with our customers.
Technology
We use cutting-edge prepress, printing, and post-press equipment to achieve premium quality and deliver even the most complex design ideas – from the first sheet to the last.
Printing Equipment
Our high-resolution offset presses ensure consistent colour accuracy and efficiency, even in large print runs:
- KBA Rapida 106-6+L – Hybrid B1 format offset printing machine capable of printing with both conventional and UV inks, featuring 8 printing units and 2 coating units.
- Heidelberg Speedmaster XL 106-8+LYYL – Hybrid B1 format offset printing machine capable of printing with both conventional and UV inks, featuring 6 printing units and 1 coating unit.
- Heidelberg Speedmaster SX-74-6+L - 6 printing units + coating
Die-Cutting Equipment
Precise, fast, and versatile machines to maintain quality regardless of design complexity:
- Bobst SP 104-ER
- Bobst Autoplatine Speria 106 E
- Bobst Visioncut 106 LER
Hot Foil Stamping & Embossing Equipment
For premium finishes including foil, embossing, and debossing on both metallic and non-metallic surfaces:
- 2x Bobst Autoplatine SP 102 BMA Foilmaster
- Steuer PZ-90
Folding & Gluing Equipment
Flexible gluing solutions for various box structures: auto-bottom, 4/6-corner, miniature, and multi-point constructions:
- Heidelberg MK Diana Smart 115
- Bobst Eterna EFOLD 900 Elite
- DGM Smart Fold-800SL
Window Patching Machine
Ensures precise and reliable gluing of transparent windows. The equipment is designed for high-speed production, delivering consistent quality for both standard and custom packaging structures.
- ZKT-700 Hengtong Machinery
Trustpack In-House Ink Lab
Our in-house ink mixing lab ensures perfect colour matching tailored to each project’s needs – even the most unique client specifications.
Materials
In tobacco packaging, material quality directly affects the end product. We use specialised multi-layer white cardboard developed specifically for the technical and quality demands of this sector.
- 180–230 g/m² Grammage
Ensures optimal stiffness, flexibility, and precise die-cutting even on high-speed equipment. - Smooth Surface and Excellent Ink Absorption
Allows for vibrant, consistent visuals and exceptional print quality. - Excellent Compatibility With Printing Technologies
Suitable for offset and UV printing, including matte or gloss coatings and protective varnishes. - Stable Performance in Automated Production
Maintains accuracy during folding and gluing processes, supporting smooth and efficient high-speed runs.
Specifications
| Production Capacity | Up to 5 million cigarette packs per week |
| Materials | Cardboard: 180–230 g/m², adapted for the tobacco industry; Specialised board for high-speed packaging lines; Eco-friendly, recyclable coatings; Custom solutions tailored to client needs |
| Printing & Colour Options | Up to 8 colours + 2 varnishes; dispersion, UV, gloss or matte coatings |
| Constructions | From standard to custom-made constructions |
| Certifications | ISO 9001 – quality management; ISO 14001 – environmental management; FSC® – responsible forestry |
| Hygiene Compliance | Production follows strict hygiene standards |
| Application | Packaging solutions suitable for both automated and manual packing |
Get a quote
Looking for a reliable tobacco packaging partner?
Fill out the form and receive a quote within 24 hours.
FAQs
What types of cigarette packs do you produce?
We produce both classic rectangular and round corner cigarette pack blanks that comply with international industry standards.
Can you customise packs to fit our equipment?
Yes. Our packaging is compatible with all high-speed packaging lines, and we can adapt constructions to fit your machinery specifications.
What cardboard do you use for cigarette packaging?
We use specialised 180–230 g/m² cardboard developed for the tobacco industry – offering optimal stiffness, flexibility, and compatibility with high-speed lines.
Do your packs meet hygiene and quality standards?
Yes – we adhere to strict hygiene requirements. Our production is certified under ISO 9001, FSSC 22000, FSC®, and complies with EN 13430 standards.
Is printing with special effects possible?
Absolutely. We offer up to 8 colours, dispersion/UV/matte/gloss coatings, and can use food-safe inks if required by national regulations.
Can I order a test batch?
Yes – we can produce a trial batch before launching full-scale production. This helps validate design, print quality, and equipment compatibility.
Do you manufacture export-ready packaging with health warnings?
Yes – we manufacture in compliance with country-specific regulations, including text/image warnings, local language requirements, and colour norms.
What is your standard lead time for cigarette packaging?
Typically, 2–4 weeks depending on print run, construction, and materials. Rush orders can be discussed individually.
Key Information
| Construction types: flip-top cigarette packs, round corner boxes, cigarillo boxes, multipacks and cartons |
| Production: automated processes, modern printing and finishing equipment |
| Compliance: all tobacco sector quality, labelling, and traceability requirements |
| Materials: sturdy paperboard, low-migration inks, sustainable raw materials |
| Long-standing experience in tobacco packaging — a reliable partner for supply stability |
| Production capacity: more than 450 million packages per year |