Tobacco Packaging
450
million packages per year
Esame ilgamečiai tabako pramonės pakuočių tiekėjai. Net ir gamindami pramoniniu mastu, išliekame efektyvūs, tikslūs ir patikimi, o mūsų sprendimai atitinka visus griežčiausius tabako sektoriaus keliamus kokybės, ženklinimo ir atsekamumo reikalavimus.
450
million packages
per year
Packaging types we offer include:
Flip-top cigarette packs – the classic hinged-lid packs that dominate the market due to their familiar shape and convenient use
Round corner boxes – packaging with rounded corners, often chosen for a more luxurious look and tactile feel
Cigarillo and filter boxes – custom-made packaging for cigarillos, filters, or other smaller tobacco products
Multipacks and blocks – multi-unit packaging solutions for transportation and logistics
Every solution is designed not only for technical precision and manufacturing quality but also to strengthen your product’s market position through premium print quality, appealing design, and functional construction.
Why Choose Trustpack Tobacco Packaging?
Tabako pramonėje nėra vietos kompromisams – pakuotė turi būti tiksli, patikima ir atitikti griežčiausius gamintojų keliamus reikalavimus.
„Trustpack“ gamybinė bazė pritaikyta masinei tabako pakuočių gamybai: taikome automatizuotus procesus, naudojame modernią spaudos ir apdailos įrangą, o kiekviename etape vykdome griežtą kokybės kontrolę.
Mes suprantame savo klientų poreikius ir jų aukštus standartus, todėl ir sau keliame dar didesnius reikalavimus. Tai įgyvendinti mums leidžia:
- Ilgametė patirtis, leidžianti pasiūlyti tabako gaminių pakuočių konstrukcijas, kurios patikimai veikia automatizuotose pakavimo linijose;
- Kūrybinga dizainerių komanda, kurianti patrauklius sprendimus, stiprinančius prekės ženklo identitetą.
- Atsakingas tvarus požiūris – naudojame tik tvirtą kartoną, mažos migracijos dažus bei kitas kokybiškas bei tvarias žaliavas;
- Pažangios technologijos ir įranga, užtikrinančios tikslų rezultatą, greitą džiūvimą ir stabilumą net masinėje gamyboje;
Dėl ilgametės patirties tabako pakuočių gamyboje klientai renkasi mus kaip partnerį, galintį užtikrinti kokybę, tiekimo stabilumą ir patikimumą be kompromisų.
Gallery
Production Volumes
„Trustpack“ komandą sudaro daugiau nei 100 spaudos, gamybos, paruošimo ir projektų valdymo specialistų. Per mėnesį pagaminame daugiau nei 8.5 milijonų pakuočių. Esame moderni organizacija, kurioje kiekvienas darbuotojas puikiai supranta savo darbo svarbą. Nuolat tobulėjame, keliame kvalifikaciją ir kuriame aplinką, grįstą pasitikėjimu – tiek tarpusavyje komandoje, tiek bendradarbiaujant su klientais.
Technology
We use cutting-edge prepress, printing, and post-press equipment to achieve premium quality and deliver even the most complex design ideas – from the first sheet to the last.
Printing Equipment
Our high-resolution offset presses ensure consistent colour accuracy and efficiency, even in large print runs:
- KBA Rapida 106-6+L – 6 printing units + coating
- Heidelberg Speedmaster XL 106-8+LYYL – 8 printing units + 2 coating units
- Heidelberg Speedmaster SX-74-6+L – 6 printing units + coating
Die-Cutting Equipment
Precise, fast, and versatile machines to maintain quality regardless of design complexity:
- Bobst SP 104-ER
- Bobst Autoplatine Speria 106 E
- Bobst Visioncut 106 LER
Hot Foil Stamping & Embossing Equipment
For premium finishes including foil, embossing, and debossing on both metallic and non-metallic surfaces:
- 2x Bobst Autoplatine SP 102 BMA Foilmaster
- Steuer PZ-90
Folding & Gluing Equipment
Flexible gluing solutions for various box structures: auto-bottom, 4/6-corner, miniature, and multi-point constructions:
- Heidelberg MK Diana Smart 115
- Bobst Eterna EFOLD 900 Elite
- DGM Smart Fold-800SL
Window Patching Machine
Ensures precise and reliable gluing of transparent windows. The equipment is designed for high-speed production, delivering consistent quality for both standard and custom packaging structures.
- ZKT-700 Hengtong Machinery
Trustpack In-House Ink Lab
Our in-house ink mixing lab ensures perfect colour matching tailored to each project’s needs – even the most unique client specifications.
Materials
In tobacco packaging, material quality directly affects the end product. We use specialised multi-layer white cardboard developed specifically for the technical and quality demands of this sector.
- 180–230 g/m² Grammage
Ensures optimal stiffness, flexibility, and precise die-cutting even on high-speed equipment. - Smooth Surface and Excellent Ink Absorption
Allows for vibrant, consistent visuals and exceptional print quality. - Excellent Compatibility With Printing Technologies
Suitable for offset and UV printing, including matte or gloss coatings and protective varnishes. - Stable Performance in Automated Production
Maintains accuracy during folding and gluing processes, supporting smooth and efficient high-speed runs.
Specifications
| Production Capacity | Up to 5 million cigarette packs per week |
| Materials | Cardboard: 180–230 g/m², adapted for the tobacco industry; Specialised board for high-speed packaging lines; Eco-friendly, recyclable coatings; Custom solutions tailored to client needs |
| Printing & Colour Options | Up to 8 colours + 2 varnishes; dispersion, UV, gloss or matte coatings |
| Constructions | From standard to custom-made constructions |
| Certifications | ISO 9001 – quality management; ISO 14001 – environmental management; FSC® – responsible forestry |
| Hygiene Compliance | Production follows strict hygiene standards |
| Application | Packaging solutions suitable for both automated and manual packing |
Get a quote
Looking for a reliable tobacco packaging partner?
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FAQs
What types of cigarette packs do you produce?
We produce both classic rectangular and round corner cigarette pack blanks that comply with international industry standards.
Can you customise packs to fit our equipment?
Yes. Our packaging is compatible with all high-speed packaging lines, and we can adapt constructions to fit your machinery specifications.
What cardboard do you use for cigarette packaging?
We use specialised 180–230 g/m² cardboard developed for the tobacco industry – offering optimal stiffness, flexibility, and compatibility with high-speed lines.
Do your packs meet hygiene and quality standards?
Yes – we adhere to strict hygiene requirements. Our production is certified under ISO 9001, FSSC 22000, FSC®, and complies with EN 13430 standards.
Is printing with special effects possible?
Absolutely. We offer up to 8 colours, dispersion/UV/matte/gloss coatings, and can use food-safe inks if required by national regulations.
Can I order a test batch?
Yes – we can produce a trial batch before launching full-scale production. This helps validate design, print quality, and equipment compatibility.
Do you manufacture export-ready packaging with health warnings?
Yes – we manufacture in compliance with country-specific regulations, including text/image warnings, local language requirements, and colour norms.
What is your standard lead time for cigarette packaging?
Typically, 2–4 weeks depending on print run, construction, and materials. Rush orders can be discussed individually.