Structural Design
Structural design is the most important and responsible stage of packaging production.
The functionality, durability, ease of use, and appeal of packaging all depend on a well-chosen and precisely engineered structure.
Trustpack’s structural designers develop custom solutions tailored to the product’s shape, dimensions, weight, purpose, and packing method. Our structures ensure safe and stable containment, as well as reliable protection during transportation, storage, and display. A well-designed structure also improves packaging efficiency, reduces error risk, and saves time in both manual and automated packing processes.
This service is especially valuable when:
– Launching new or irregularly shaped products
– Design and functionality must be balanced
– The current packaging does not meet expectations
– You aim to reduce material waste and optimise cost
What Does the Packaging Design Service Include?
We offer a complete structural packaging design service – from concept to production – tailored to your product’s needs. Our goal is to create a solution that is not only visually appealing but also functional and efficient for manufacturing.
Custom structure tailored to your product
We adjust the packaging form to fit the product’s size, weight, and purpose – whether it is cosmetics, food, supplements, or other items.
Material selection
We choose optimal materials that meet requirements for product protection, aesthetics, and sustainability.
Analysis of strength, logistics, and ergonomics
We engineer the structure to ensure the packaging is comfortable, secure, cost-effective, and suitable for both manual and automated packing.
2D and 3D prototype development
We create CAD dielines, 3D visualisations, or physical prototypes to test the solution before full production.
Production-ready precision
Precisely designed structures reduce errors, minimise material waste, and ensure a smooth manufacturing process.
Gallery
When is This Service Provided?
Structural design is included in the standard order process when print services are also ordered. In this case, the structure is developed as part of the full production package – from idea to finished product.
If the structure is required as a standalone service (e.g., for planning production, testing a concept, or developing a technical solution without printing), we provide a custom quote based on the project scope and complexity.
Why Choose Us?
Technical precision from the first sketch
We design structures that are production-ready from the start – saving time, reducing the need for adjustments, and preventing errors during manufacturing.
Custom fit for your product
We design with your product’s dimensions, weight, packing method, and logistics in mind – from small boxes to complex multi-layered solutions.
Prototyping and testing
We offer 2D dielines, 3D visualisations, or physical prototypes – so you can evaluate the structure’s reliability, functionality, and appearance before production begins.
Get in touch for a custom packaging solution
FAQs
Is the structural design service paid?
This service is included in the standard order process when print services are also ordered. If the structure is needed as a standalone service – for example, just a prototype or technical solution without production – we provide a custom quote based on the workload.
What do I need to provide to start the structural design process?
To get started, we need the following information:
– Product dimensions (length × width × height)
– Product weight
– Information on transportation and storage conditions
– Specific requirements (e.g., food contact, protection level, packaging type)
Can I order only a 3D visualisation or prototype?
Yes. We can create a CAD file, 3D visualisation, or physical prototype for your internal testing, design approvals, or partner reviews.
Is this service only available in Lithuania?
No. We work with clients across various countries. The entire design and approval process can be done remotely, making the service accessible internationally.